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Engineered high-intensity medium / Company-measured data

AR-UHS ultra-high-speed quenchant

For materials and heavy sections that require high cooling intensity. Measured cooling curves first define the medium capability; hardenability, CCT/TTT, effective section, tank and flow then define the production process.

Company-measured cooling data

Two measured records. View either or both.

Each selector controls both paths for that record—the temperature–time path and cooling-rate–temperature path—and its table row. The shared vertical axis is actual workpiece temperature; read time on the bottom axis and instantaneous rate on the top axis.

i
The two records remain separate

The nominal concentration and medium temperature match, but the timestamps, measured values and relative-motion notes differ. They are shown separately for direct comparison.

Combined dual-horizontal-axis cooling chart

The vertical axis is actual workpiece temperature; the bottom axis is cooling time from 0–10 seconds; the top axis is instantaneous cooling rate from 0–300°C/s.

Bottom axis · Temperature–time pathTop axis · Rate–temperature path
2/2 records shown

Measured values

Test recordCharacteristic
temperature / °C
Characteristic
time / s
Temperature at
max rate / °C
Maximum rate
°C·s⁻¹
V300
°C·s⁻¹
t600
s
t400
s
t300
s
t200
s
21-01-07 20:23 / 1:2 / 20°C / relative motion (recorded parameter 1000)7990.10730298.592.30.81.82.74.3
21-01-07 20:27 / 1:2 / 20°C / no relative motion7820.10708285.297.50.81.82.64.0
Maximum rate / company measuredThe two maximum cooling rates are 298.5 and 285.2°C/s at 730 and 708°C.

Both records show high cooling intensity at 1:2 medium concentration and 20°C.

300°C and time markers / company measuredV300 is 92.3 and 97.5°C/s; both records reach 600°C in 0.8s and 400°C in 1.8s.

Times to 300°C are 2.7 and 2.6s; times to 200°C are 4.3 and 4.0s.

Material

Medium- and high-carbon Cr-Mo steels and related large-section materials; actual chemistry and hardenability data are required.

Workpiece

Large liners, castings, forgings and heavy sections; geometry, section change and loading govern risk.

Process

Quenching or accelerated-normalizing targets may be evaluated, but not without CCT/TTT, furnace and transfer conditions.

Validation

Cooling curves, internal temperature, first-article microstructure, hardness and distortion should share one batch record.

Engineering application of an ultra-high-speed quenchant
Application limits

Where these measured values apply

The two cooling-characteristic records were measured at 1:2 medium concentration and 20°C. The curves and table describe that test condition and are not directly extended to other concentrations, temperatures, materials or workpieces.

Technical data boundary

Production results also depend on material, section, heating and transfer, tank flow, fixture and inspection. Microstructure, hardness, distortion and cracking risk must be confirmed by a first-piece trial.

Validation

Selection to production

01

Define transformation target

Use actual chemistry, CCT/TTT, section and target microstructure to define the required cooling path.

02

Check installed capacity

Confirm furnace uniformity, transfer, tank capacity, relative motion and heat rejection.

03

Match medium & fixture

Adjust the medium window, support/loading and flow together instead of assigning every problem to formulation.

04

Close the first article

Correct the process with internal temperature, hardness profile, microstructure, NDT and dimensional results.

FAQ

Technical questions

Answers are bounded by the measured test condition and the actual material, workpiece and equipment.

Are AR-UHS and AR-SAG the same quenchant?

No. AR-UHS is a separate engineered high-intensity quenchant. AR-SAG is another product direction for SAG-mill liners and related large Cr-Mo workpieces.

What is the difference between the two measured records?

Both use a 1:2 medium concentration and 20°C medium temperature. Record 20:23 has relative motion (recorded parameter 1000), while record 20:27 has no relative motion, so the records are shown separately.

What must be confirmed before production use?

Confirm material chemistry and hardenability, CCT/TTT, effective section, target structure and properties, furnace and transfer, tank capacity, relative motion, fixture and first-piece inspection.

Send material, effective section and current quench-tank data

Also state the target structure and hardness, current medium and main problem. We respond across quenchant, fixture, measurement and process layers.

Continue with your application

Explore relevant products and measurement methods, or tell us about your workpiece and current issue.

Discuss your workpieceJust an email and a short message. Supporting data can follow if needed.

Data classification

Three data types must remain separate

Every curve and conclusion on this site is identified by how the data was obtained.

01 / MEASURED

Standard-probe measured curve

Describes the medium response for the stated probe and test conditions. It is not the surface or core curve of a production workpiece.

02 / PREDICTED

Software-predicted curve

Calculated from a stated model and inputs. It is a prediction, not measured production data.

03 / WORKPIECE

Real-workpiece internal measured curve

Comes from internal points in the actual workpiece and is used to assess the real cooling process against post-quench hardness, microstructure and properties.

Unless explicitly identified and validated, one data type cannot be converted into or substituted for another.Read the technical method